Description
The ALU Ranger oneR has been designed and equipped to process composite aluminum panels for the fabrication of architectural façades.
With the correct choice of tools and optional extras*, it is possible to also process solid aluminum panels (max 4 mm (5/32) in an alloy suitable for processing), fireproof aluminum composite panels “MINERAL CORE” and plastic (acrylic and polycarbonate) for façades, interior design and visual communication.
The machine can process different types of panels by using the adequate tools, rotation speed, the right feeding speed and lubrication when processing.
Please consult the specifications of the panels and tools manufacturers.
The machine can be equipped with loading and unloading systems to further increase daily productivity.
STANDARD EQUIPMENT
• Vacuum working table for panel holding: oneR 4221 4.200×2.100 mm(14’ x 6’ 11’) divided in 6 zones, with MDF sacrificial boards.
– 1 vacuum pump 250 m3/h (Made in Germany)
– 24 vacuum zone combinations for rapid selection according to ACM panel.
– 7 Origin pop-ups bearing stops, for easy panel sliding: Axis X nr. 1 and Axis Y nr. 6
– Automatic reduction of the vacuum managed by the control panel, (PATENTED), which allows the detachment of the machined pieces, granting maximum precision and sealing in case further machining are required.
– Semi-automatic selection of vertical vacuum zones from control panel
– Rapid manual selection of horizontal vacuum zones according to panel size (1.000–1.250–1.575mm) (39’’-50’’-62’’)
– Pneumatic control of end stops with safety sensor connected to PLC
• Axis “X” movement with closed bridge technology
– Upper motorization and translation speed up to 30 m/min (1181 IPM)
– Tilted toothed gear rack, hardened and rectified with automatic lubrication
– Rectified and tilted toothed pinion. Connected on the motorization axis (Made in Japan)
– Linear guides with ball bearing pads and automatic lubrication (Made in Germany)
• Axis “Y” movement
– Translation speed up to 30 m/min (1181 IPM)
– Tilted toothed gear rack, hardened and rectified with automatic lubrication
– Rectified and tilted toothed pinion. Connected on the motorization axis. (Made in Japan)
– Linear guides with ball bearing pads and automatic lubrication (Made in Germany)
• Axis “Z” movement
– Translation speed up to 10 m/min (394 IPM)
– “Z” movement on linear guides and pads with automatic lubrication. (Made in Germany)
– “Z” motorization on endless ball bearing screw with automatic lubrication (Made in Germany)
THE OPERATING HEAD IS COMPOSED BY:
• R80A Routing head T1 (Working capacity: please ask for technical layout)
– HSD Electro-spindle, 8 kW, ISO 30, speed rotation adjustable by PLC from 3.000 to 24.000 RPM
– Automatic tool storage with Nr. 8 positions for ISO 30 cones on side of working table with cone detecting sensor.
– 3 ISO 30 cones with ER32 collets: Nr. 1 x Ø 10 mm and Nr. 2 x Ø 6 mm
– 1 Cutter head to rectify the sacrificial board + Nr. 1 x Ø 120 mm ER 32 collet complete with ISO 30 cone
– Tools’ kit for aluminum composites with PE core: Nr. 1 x Router bit Ø 4 mm; Nr. 1 x Router bit
Ø 6 mm; Nr.1 Cutter head 90° V Ø 10 mm; Nr. 1 cutter head 135° V Ø 20 mm
– Max translation speed (rapid): axes “X” and “Y” 30 m/min (1181 IPM), axis “Z” 10 m/min (394 IPM)
– Max. translation speed when processing with flute tools supplied on ACM with PE core: axes “X” and “Y” 10 m/min, (394 IPM) axis Z 4 m/min (157 IPM) i
• NUMERICAL CONTROL
– 3 controlled and interpolated axes (X-Y-Z) –
– 1 Ethernet port for network connection and Nr. 1 x USB port
– 17” TFT LCD colour screen
– Automatic tool length presetting
– Connection to company network by “IP” address
– Automatic start of dust extractor upon activation of T1 spindle
• CAD-CM Software programming, X-CAM EASY ALU “DDX” complete with:
– 3D graphics and realistic photo display of the project
– Interactive editing and dimensioning of geometric entities and free drawing
– Importation DXF, CAL, HPGL, ISO
– Database and set up graphic tools, tool profiles and customizable tool holders
– Cutting program with cutter, drilling, finishing, emptying
– Automatic generation of entry and exit route with interactive graphic editing
– Automatic associative CAM and graphic simulation of the toolpath
– File Importer “plug-in for automatic processing of 2D projects oriented to the world of architecture and of plastic: from the import of pre-existing projects of various formats to the automatic nesting calculation, optimized processing and ISO code generation in just a few clicks.
– Automatic nesting for flute tools “True Shape 1” 0 and 90°: separate production management, panels stock, waste, estimate of time / costs and generation of information for labels with barcodes.
Other CAD-CAM’s will have to be tested and approved.
– Guard on the operating heads with dust collection hood Ø 125 mm (5’’)
– Pneumatic System (CE norm compliant) with filter/pressure regulator with outflow of condensation. It can be locked and it has a digital indication of pressure. Compressed air consumption: 300 NL – 10,59 CFM.
Compressed air system must be proportioned (compressor, tank and dimensioning of the hoses for the connection) for a proper functioning of the machine; recommended 7 bar pressure.
– Electrical system and side guards with photocells CE compliant
– Standard voltage 400/50/3
– Recommended dust collector (not included) “RL 125” with aspirated air speed min. 30 m/sec (98 ft/sec) and 1.900 m3/h (1118 cfm)
N.B. not supplied: – power supply cables with plugs
– compressed air supply hose
– dust suction hose (see optional)
– tools for working with materials other than aluminum composites (PE cores)
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