PRESS BRAKES

HIGHLINES
Press Brakes

All you can bend

The reliability and robustness of Praecisa bending presses makes it the ideal partner for every requirement.

Technical features:

  • Complete range of press brakes from 835 mm and 40 tons up to 10 meters and 1100 tons.
  • CNC graphic touch or multi touch screen.
  • Motorized back gauge with 2, 4 or 6 controlled axes (also in anthropomorphic ATF version).
  • Main motor always managed by Inverter.
  • Automatic hydraulic compensation (excluding PS Model) or active compensation as optional
  • Narrow lower table for the matrix (die) holder.
  • Manual moveable back gauge finger stops moveable from the front of the machine
  • Front sheet supports with recirculating ball bearing rail for easy movement.
  • Adjustable intermediates H=100 or H=150 or higher upon request and brackets with lever for quick clamping of the punch.
  • Manual or pneumatic clamping of upper tooling.
  • A series of segmented hardened and grounded upper and lower tooling are always included.
  • Hydraulic oil included in the supply of the machine.
  • Front laser beam safety protection system.
  • Rear safety protection barrier with photocells.
  • Automatic pump for lubrication of the guides.
  • Marked CE

 Further accessories:

  • Extended cylinder strokes
  • Two different systems for the control of the bending angle depending on model
  • Rear retractable pneumatical sheet sustainer
  • Hemming tables (bend & crush) with pneumatic control managed by CNC
  • Manually operated front sheet supports with handwheel or pneumatically operated
  • Motorized support brackets for laser safety protection systems with automatic positioning managed by CNC according to the height of the tooling
  • Led string lighting to facilitate the operator for easy placement of the tooling as well as for the bending sequences.
  • Motorized front sheet supports managed by CNC for accompanying the sheet metal during the bending phase.
HYBRID
Press Brakes

Extraordinary performances

The non-plus ultra of the bending presses, can increase productivity by up to 30%.

Technical features:

  • Complete range of press brakes from 2,5 meters and 90 tons up to 4 meters and 445 tons
  • CNC graphic multi touch screen
  • Motorized back gauge with 2, 4 or 6 controlled axes (also available in anthropomorphic ATF version).
  • Active compensation crowning system
  • Increased cylinder stroke as standard
  • Increased speed of descent and ascent to over 300 mm/s.
  • Optimized bending precision thanks to micrometric linear transducers and the adoption of brushless motors for the control of the servo pumps directly connected to the 2 cylinders of the machine.
  • Reduction of energy consumption up to 40% (depending on the model).
  • Less quantity of hydraulic oil required
  • Less heating fluids required due to the total absence of servo proportional directional valves with consequent less maintenance required.
  • Reduced width of table (die) matrix.
  • Back gauge finger stops manually moveable from the front of the machine
  • Front sheet supports with recirculating ball bearing rail for easy movement.
  • Adjustable intermediates H=100, H=150 or H=250 and upon request up to 500 mm. and brackets with lever for quick clamping of the punch.
  • Manual or pneumatic clamping of upper tooling.
  • A series of segmented hardened and precision ground upper and lower tooling are always included.
  • Hydraulic oil included in the supply of the machine.
  • Front laser beam safety protection system.
  • Rear safety protection barrier with photocells.
  • Automatic pump for the lubrication of guides.
  • Marked CE.

 Further accessories:

  • Increased cylinder races
  • Two different bending angle control systems depending on the model
  • Retractable sheet metal rear supports with pneumatic control
  • Table with pneumatically controlled crushing function controlled by CNC
  • Front supports with manual control with handwheel or pneumatically operated
  • Motorized support brackets for laser protection systems with automatic positioning managed by CNC according to the height of the punches
  • Led string on the blade holder to facilitate the operator both in the machine equipment and in the bending phases involving several stations
  • Front chaperons managed by CNC to accompany the sheet during the bending phase
ELECTRIC

The alternative way

We are able to offer you solutions of any kind, based on your needs.

Technical features:

  • This type of press brake applies the principle of electric hoists with series pulleys and traction with very high resistance belts.
  • The arrangement of several return pulleys along the length of the tool holder guarantees an almost deflection free central part even at maximum stress.
  • To guarantee maximum bending precision, GADE has developed the first electric press brake with “ACTIVE” hydraulic compensation and an energy saving control unit.
  • Other features which qualifies the GADE electrical press brake as flexible and high-performance includes its silent operation and the use of technologically advanced material in the linear guides, which does not need to be lubricated even over extended periods of work.
  • The high acceleration which is achieved with the electrical control of the press brake, allows for a significant reduction in the bending cycle for two specific reasons; the approach speed is carried out at the maximum descent speed and there is no stopping at the change of speed.
  • CNC graphic touch or multi touch screen.
  • Rear motorized back gauge with 4 controlled axes.
  • Adjustable intermediates H=100 with pneumatic clamping
  • A series of segmented hardened and grinded upper and lower tooling are always included.
  • Front laser beam safety protection system.
  • Rear safety protection barrier with photocells.
  • Moveable front sheet supports sliding on recirculating ball bearing guide.
  • Marked CE.

EHRT

Bending machines

EHRT bending machines of the Standard- and Professional Line are extremely powerful CNC bending machines. Their ideal use are small and medium series.

Punching machines

EHRT punching machines of the FlexPunch serie and Professional Line are extremely powerful CNC punching machines.

Software

The EHRT Software was developed for the intuitive operation with the bending- and punching machines.

Tools

The EHRT Toolsystems are optimized for the EHRT bending and punching machines.

Online Pressure Calculator

The EHRT Online Pressure Calculator will be ready to use soon.

Material feeding systems

The material feeding systems enable half-automatic/ automatic feeding of busbars to the EHRT punching machines.

 

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