Description
High Throughput CNC Panel Router with Vertical Table For Architectural Panels
The VGROOVE series has been designed and equipped to process composite aluminum panels for the fabrication of architectural façades.
With the correct choice of tools and optional extras, it is possible to also process solid aluminum panels (max 10 mm in an alloy suitable for processing), fireproof aluminum composite panels “MINERAL CORE”, HPL, fiber cement and plastic for facades, interior design and visual communication.
The machine can process different types of panels by using the adequate tools, rotation speed, the right feeding speed and lubrication when processing. Please consult the specifications of the panels and tools manufacturers. The possibility to execute high-speed V-shaped fabrications with the powerful and independent V-GROOVE unit, allows reaching high daily production of cassettes for architectural facades. The machine can be equipped with loading and unloading systems to further increase daily productivity.
STANDARD EQUIPMENT
• Vacuum panel holding working table: 4221 VGroove 4.200×2.100 mm(14’x6’ 11’) divided in 6 zones, with MDF sacrificial boards
– 1 vacuum pump 250 m3/h (Made in Germany)
– 24 vacuum zone combinations for rapid selection according to ACM panel
– 7 Origin pop-ups bearing stops, for easy panel sliding: Axis X 1 and Axis Y 6
– Automatic reduction of the vacuum managed by the control panel, (PATENTED), which allows the detachment of the machined pieces, granting maximum precision and sealing in case further machining are required.
– Semi-automatic selection of vertical vacuum zones from control panel
– Rapid manual selection of horizontal vacuum zones according to panel size (1.000–1.250–1.575 mm) (39’’-50’’-62’’)
– Pneumatic control of end stops with safety sensor connected to PLC
• Axis “X” movement with closed bridge technology (Gantry)
– Double synchronized motorization and movement speed up to 50 m/min (1969 IPM)
– Tilted toothed gear rack, hardened and rectified with automatic lubrication
– Rectified and tilted toothed pinion. Connected on the motorization axis. (Made in Japan)
– Linear guides with ball bearing pads and automatic lubrication (Made in Germany)
• Axis “Y” movement
– Translation speed up to 30 m/min (1181 IPM)
– Tilted toothed gear rack, hardened and rectified with automatic lubrication
– Rectified and tilted toothed pinion. Connected on the motorization axis. (Made in Japan)
– Linear guides with ball bearing pads and automatic lubrication (Made in Germany)
• Axis “Z” movement
– Translation speed up to 10 m/min (394 IPM)
– “Z” movement on linear fences and pads with automatic lubrication. (Made in Germany)
– “Z” motorization on endless ball bearing screw with automatic lubrication (Made in Germany)
THE OPERATING HEAD IS COMPOSED BY:
• R8A Routing head T1 (Working capacity: please ask Muratori Machines for technical layout)
– HSD Electro-spindle, 8 kW, ISO 30 cone, Speed rotation up to 24.000 RPM
– Suction hood with automatic position control for maximum cleaning both with flute tool and aggregate (PATENTED).
– Max transfer speed (rapid): axes “X” 50 m/1′, “Y” 30 m/1′, “Z” 10 m/1′ (1969 IPM – 1181 IPM – 394 IPM) – Max. transfer speed when processing with flute tools supplied on ACM with PE core: axes “X” and “Y” from 10 to 16 m/min, axis “Z” 4 m/min (394 IPM to 630 IPM – 157 IPM)
– TC6 Tools magazine with 6 positions for automatic tool changing – Automatic tools’ storage with 3 slots on table side for ISO30 cones with presence sensor
– Tools’ kit for aluminum composites with PE core:
– 1 x Router bit Ø 4 mm; 1 x Router bit Ø 6 mm;
– 1 x 90° V Ø 10 mm; 1 x 135° V Ø 20 mm
– 3 ISO 30 cones with ER32 collets: 1 x Ø 10 mm and 2 x Ø 6 mm
– 1 Cutter head to rectify the sacrificial board + 1 x Ø 120 mm ER 32 collet complete with ISO 30 cone
– Automatic spray mist lubrication on the electro-spindle tool when processing solid aluminum or honeycomb panels.
• V175C Independent V-GROOVE unit T2 5 kW, 6000 RPM, with controlled rotation (axis “C”) of tool’s cut direction (not interpolating) 0-180°. (Working capacity: please ask Muratori Machines for the technical lay-out)
– Max translation speed when processing with V-GROOVE cutterhead discs and the blades supplied on demand on ACM panels with PE core: axes “X” 50 m/1′, (1969 IPM) – “Y” 30 m/1′ (1181 IPM)
– Automatic spray mist lubrication on V-Groove unit for solid aluminum panels or honeycomb panels.
• NUMERICAL CONTROL
– 3 controlled and interpolated axes (X-Y-Z)
– 1 x Ethernet port for network connection and 1 x USB port
– 17” TFT LCD colour screen
– Automatic tool length presetting
– Connection to company network by “IP” address
– Automatic start of dust extractor upon activation of T1 or T2 spindle
• CAD-CAM programming software, X-CAM EASYNEST ALU “DDX” complete with:
– 3D graphics and realistic photo display of the project
– Interactive editing and dimensioning of geometric entities and free drawing
– Importation DXF, CAL, HPGL, ISO
– Definition of surfaces from laser scans
– Database and set up graphic tools, tool profiles and customizable tool holders
– Cutting program with blade and cutter, drilling, finishing, emptying
– Automatic generation of entry and exit route with interactive graphic editing
– Automatic associative CAM and graphic simulation of the toolpath
– “File Importer” plug-in for automatic processing of 2D projects oriented to the world of architecture and of plastic: from the import of pre-existing projects of various formats to the automatic nesting calculations optimized processing and ISO code generation in just a few clicks
– Virtual milling (material removal)
– Graphic simulation of the tool route
– Automatic nesting for flute tools and aggregates 0-360° and “True Shape 2” VGroove Group: separate production management, panels warehouse, waste, time / cost estimate and generation of information for barcode labels.
Other CAD-CAM’s will have to be tested and approved by Muratori Machines
– Electrical and mechanical predisposition for Alu Feeder
– Pneumatic System (CE norm compliant) with filter/pressure regulator with outflow of condensation. It can be locked and it has a digital indication of pressure. Compressed air consumption: 300 NL – 10,59 CFM. Compressed air system must be proportioned (compressor, tank and dimensioning of the hoses for the connection) for a proper functioning of the machine; recommended 7 bar (100 PSI) pressure.
– Guard on the operating heads with dust collection hood Ø 160 mm (Ø 6’’ 19/64)
– Electrical system and side guards with photocells CE compliant
– Standard voltage 400/50/3
– Total Power requirement 4221 VGroove ca. 17 Kw (if chosen LOA32 add 6 kW –
– Recommended dust collector (not included) RL160 with vacuum air speed flow min. 30 m/sec (98 ft/sec) and 3.200 m3/h (1900 CFM) Not supplied: – power supply cables with plugs – compressed air supply hose – dust suction hose (see optional) – tools for working with materials other than ACM with PE Core
Not supplied:
– power supply cables with plugs
– compressed air supply hose
– dust suction hose (see optional)
– tools for working with materials other than ACM with PE Core
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